Semiconductor Process Solutions
Dedicated to Semiconductor High-Cleanliness Component Development, Precision Machining, and Reverse Engineering—The Most Reliable Technical Partner for Engineers.
Deeply rooted in the semiconductor sector, we combine a robust background in equipment maintenance with over a decade of precision machining experience. We are dedicated to solving the specific on-site challenges faced by Fabs and equipment manufacturers. Addressing critical issues such as particle contamination, material degradation, unstable equipment calibration, and long OEM lead times, we provide comprehensive solutions ranging from design to mass production.
Covering chamber parts, jigs, and special components for tools including AMAT, TEL, LAM, and KLA, we offer practical recommendations from a "Process Application" perspective. Our services encompass material optimization, structural improvement, machining feasibility analysis, and mass production implementation. Through rigorous internal QA processes and high-standard cleanroom packaging procedures, we are committed to helping clients enhance process stability, extend component lifetime, and significantly reduce Cost of Ownership (CoO).
Our Service Scope
We provide one-stop semiconductor component solutions, offering not only machining but also comprehensive engineering support:
Core Advantages (Why SY Tech?)
1. Professional Team with Semiconductor Equipment Background
We are not just a machine shop; we possess practical equipment maintenance experience. We deeply understand process scenarios such as PM workflows, friction surface wear, and thermal expansion, allowing us to assist clients with structural optimization and material selection.
2. Precision Machining of High-Cleanliness Engineering Plastics
Specializing in high-end materials like PEEK, Vespel, and PI. Through strict process control, we ensure burr-free, scratch-free, and degradation-free surface finishes. We are committed to providing high-quality parts to help clients effectively control particle contamination.
3. Integrated Metal & Plastic Manufacturing Capabilities
Offering integrated machining services ranging from engineering plastics to hard-to-cut metals like Aluminum, Stainless Steel, Titanium, and Hastelloy. Complete the development and assembly of composite material components through a single point of contact.
4. Flexible Lead Times & Rapid Prototyping Support (No MOQ)
Unrestricted by Minimum Order Quantities (MOQ), we offer highly flexible production schedules. Whether for rapid prototyping during R&D or emergency production line repairs, we provide full support.
5. Strict QA System & High-Standard Clean Packaging
Equipped with 2.5D image measuring instruments and 3D scanners. Every part undergoes dimensional inspection and rigorous cleaning procedures before shipment, executed with high-standard clean packaging based on customer requirements.
Solving Common Process Challenges
We don't just provide part machining; we assist you in overcoming on-site difficulties from an engineering perspective:
| Common On-Site Challenges | Our Solutions |
|---|---|
| Long OEM lead times causing PM schedule delays | Provide rapid reverse prototyping and small-batch production; assist in establishing Safety Stock for common spares. |
| Electrostatic Discharge (ESD) accumulation attracting particles | Select anti-static PVC/PEEK to control surface resistance, reducing particle attraction and ESD damage. |
| High-temperature processes causing part deformation | Introduce high-temperature plastics (PBI, Vespel, PI) to maintain dimensional stability above 300°C. |
| Chemical corrosion leading to rapid aging | Recommend corrosion-resistant materials like PTFE, PCTFE, and Hastelloy based on Etch/Cleaning processes. |
| Poor jig precision causing measurement drift | Custom Gap Tools and Feeler Gauges with precision up to ±0.01mm, ensuring long-term non-deformation. |
| Equipment abnormalities where current vendors lack process knowledge | Assist in troubleshooting structural interference and thermal expansion issues using practical experience, providing engineering improvement suggestions. |
| New process development requiring rapid iterative testing | Support reverse engineering, rapid revision, and multi-material cross-validation to accelerate R&D convergence. |
Applicable Industries & Equipment
Covering key process equipment such as CVD, PVD, Dry Etch, Diffusion, Implant, and CMP.
Targeting Loadport, EFEM, Robot Arms (Forks/Contact Surfaces), and various Wafer Handling mechanisms.
Providing equipment calibration tools (Gap Tools / Levelers / Feeler Gauges), precision cleaning jigs, Wafer Cassettes, and Pump Line accessories.
📘 Success Stories: Improving Yield & Efficiency
Inquire Now
If you are facing long OEM lead times, poor part lifespan, or need to rapidly develop new jigs, please contact SY Tech.
You are also welcome to fill out the form below, and we will serve you immediately.
✉️ Email: service@sy-tech.com.tw
We combine the advantages of original manufacturing and a professional service team. With precise engineering judgment and flexible execution, we are your most trustworthy partner.
